Accurate cuts and clean finishes in woodworking don’t just come from sharp tools, they rely heavily on secure workholding. A T-track table offers fast, flexible clamping options, allowing you to secure workpieces quickly and reliably while enabling repeatable, precision work. Whether you’re cutting, sanding, routing, or assembling, a well-built T-track table becomes an indispensable asset in your workshop.
Why T-Track? Flexibility and Repeatability
At its core, a T-track table is about improving efficiency and control. With clamps and stops placed wherever needed, you eliminate the need for makeshift solutions. A T-Track setup supports a wide range of clamping tools, including inline clamps, hold downs and T-track stops. With edge-mounted T-track and surface-mounted track intersecting at right angles, it provides hold-down solutions in multiple directions, critical for everything from delicate trim to heavy-duty edge routing.
Routing the Channels: Getting the Foundation Right
T-track channels are typically routed with a 19 mm straight bit, matching the track’s width of roughly 18.89 mm. The channel should be routed to about 9.5 mm deep, measured by placing a section of track beside the router bit for accuracy.
To simplify installation, intersection kits are used where the tracks meet. These pre-formed corner joints allow seamless connections between track sections, eliminating the need for tricky cuts and making it easy to measure and install the remaining straight segments.
Cutting and Installing the Aluminium Track
T-track can be cut using a hacksaw for small quantities, but a drop saw fitted with an aluminium-specific blade produces the cleanest results. These blades have a negative hook angle, which prevents the saw from grabbing and pulling into the material. If using a sliding compound saw, lock out the sliding function to reduce kickback risk.
After cutting, the tracks should be drilled with 4.5 mm holes for screws. Since standard countersink bits don’t fit inside the track profile, use a depth-controlled 8 mm drill bit on a drill press to create a shallow countersink effect. A light countersink on the underside will also prevent bulging of the base material, ensuring the track sits flush.
Screws can be spaced approximately every 80–100 mm, with additional fasteners added in high-pressure clamping zones. If needed, epoxy can be applied for extra holding power.
Edge Track: Added Versatility
Edge-mounted T-track provides additional clamping opportunities. Designed for 18 mm material, it sits flush with the work surface with no rebating required. While not essential, mitred corners provide a cleaner look. It's also important to leave open ends at corners to allow clamps and accessories to slide in easily.
Customise for Your Work: Big or Small
The real advantage of building your own T-track table lies in customisation. Whether you’re making jewellery boxes or full-scale furniture, you can size and configure the table to suit your projects. Add more tracks for finer control or install it into a large workbench for permanent use.
Final Thoughts: A Smart Investment in Accuracy
Building a T-track table is one of the most cost-effective ways to improve precision and versatility in your woodworking. The ability to clamp securely from any direction, repeat setups quickly, and adapt the surface to your work makes it a smart addition to any workspace. Whether you’re a hobbyist or a professional, this is a project that will pay off every time you reach for a clamp.
Follow along with Patrick's build below.