A router table is one of the most versatile and powerful tools in any woodworking shop, capable of shaping edges, cutting joinery, and producing intricate moldings. However, with great capability comes great responsibility—improper use of a router table can lead to accidents or damaged workpieces. Whether you're a beginner or a seasoned craftsman, following router table safety protocols is essential.
1. Understand the Direction of Feed
One of the most fundamental rules of router table safety is feeding the workpiece against the direction of the bit’s rotation. On most router tables, this means moving the wood from right to left across the table. Feeding in the wrong direction can cause the bit to grab the workpiece and throw it forcefully, which can be dangerous and ruin the material. Always double-check the rotation of your bit before beginning a cut.
2. Use the Right Bit and Speed
Router bits come in a wide variety of shapes and sizes, and not all bits are suitable for every project or router speed. Large bits should be run at slower speeds to prevent burning or dangerous kickback. Conversely, smaller bits can be used at higher speeds. Always consult your router’s manual or the bit manufacturer’s recommendations to ensure you’re using the correct settings. Inspect bits before use, and never use a dull or damaged bit.
3. Keep Hands Safe and Use Push Tools
Your hands should never come too close to the spinning bit. Instead, use push blocks, featherboards, or push sticks to guide your workpiece through the cut. These tools not only keep your hands safe but also offer better control and precision. Featherboards are especially useful for holding the work firmly against the fence, reducing the risk of chatter and uneven cuts.
4. Maintain a Clean and Organised Workspace
Dust and debris can cause your workpiece to shift unexpectedly or obscure your view of the cut. Keep your router table clean and well-lit. Vacuum dust frequently and make use of dust collection systems if available. A clean surface allows for better accuracy and reduces the chances of errors or accidents.
5. Don’t Rush and Avoid Distractions
Router tables require your full attention. Take your time to set up your cuts, adjust fences and guards, and perform test passes on scrap wood if necessary. Never rush a cut. Steady, controlled movement is key. If you're interrupted, turn off the router and wait for the bit to stop spinning before leaving the area. Distractions in the workshop can lead to serious injury, especially when working with high-speed tools.